Pit Boss Pro Series 850 Ash Clean Out: Maintenance Tips for Better Grilling

Regular maintenance is essential to keep your Pit Boss Pro Series 850 performing at its peak, and proper ash clean-out is a major part of that routine. Over time, ash buildup can restrict airflow, disrupt temperature control, and diminish your cooking results.

That’s why mastering the Pit Boss Pro Series 850 ash clean-out process is crucial — it ensures consistent heat, rich smoke flavor, and perfectly seared meals every time you grill.

Pit Boss Pro Series 850 Ash Clean Out: Ultimate Easy Cleanup Guide

The Pit Boss Pro Series 850 simplifies maintenance with its easy ash clean-out system. This guide helps you keep your grill spotless and ready for flawless cooking.

Pit Boss Pro Series 850 Features

The Pit Boss Pro Series 850 offers a blend of smart features and sturdy construction, making it a popular choice among pellet grill enthusiasts. Its design focuses on ease of use and effective cooking, paired with a thoughtful ash clean-out system. These features improve grilling performance and simplify maintenance tasks.

The Pit Boss Pro Series 850 Features highlight important aspects such as its build quality, temperature control, and ash management system. Each feature works together to provide a better grilling experience with less hassle.

Design And Build Quality

The Pit Boss Pro Series 850 is built with heavy-duty steel, ensuring long-lasting durability. Its robust frame supports a large cooking area of 850 square inches. The design includes:

• Powder-coated finish to resist rust and weather damage
• Double-wall insulation for better heat retention
• Sturdy legs and wheels for easy movement and stability
• Large hopper capacity of 20 pounds for longer cooking sessions without refilling

The grill lid has a tight seal to maintain consistent heat and smoke flow. The built-in temperature gauge is easy to read, helping users monitor cooking progress. Overall, the design balances strength and functionality for both beginners and experienced grillers.

Feature	Specification
Cooking Area	850 sq. inches
Material	Heavy-duty steel with powder coating
Hopper Capacity	20 lbs
Mobility	Wheels and sturdy legs
Insulation	Double-wall

Temperature Control System

The Pit Boss Pro Series 850 uses a digital controller to manage temperature precisely. This system helps keep the heat steady for even cooking. Key features include:

• Digital temperature display for easy monitoring
• Temperature range from 180°F to 500°F for versatile cooking
• Automated pellet feed that adjusts to maintain the set temperature
• Fan system to improve airflow and combustion

This temperature control allows users to smoke, grill, or bake with confidence. It also reduces temperature swings that can spoil the food. The simple interface makes it easy to set and change temperatures. Precise control means better flavor and texture in grilled dishes.

Temperature Control Feature	Benefit
Digital Controller	Maintains steady temperature automatically
Wide Temperature Range	Supports smoking, grilling, and baking
Pellet Feed System	Adjusts fuel supply for consistency
Built-in Fan	Improves heat distribution and smoke

Ash Management Benefits

The ash clean-out system on the Pit Boss Pro Series 850 simplifies maintenance and improves safety. It collects ash in a removable drawer for easy disposal. Benefits include:

• Quick and clean ash removal without needing to scoop inside the grill
• Reduces ash buildup that can block airflow and affect cooking
• Prevents corrosion caused by leftover ash and moisture
• Less frequent deep cleaning saves time and effort

This system helps keep the grill working at its best. Regular ash removal ensures consistent airflow, which supports stable temperatures. The convenience of the ash drawer encourages users to clean more often, extending grill life. Managing ash properly also keeps the cooking area safer by reducing fire hazards.

Ash Management Feature	Advantage
Removable Ash Drawer	Easy and mess-free cleaning
Improved Airflow	Consistent heat and smoke flow
Corrosion Prevention	Extends grill durability
Reduced Fire Risk	Safer cooking environment

Why Ash Clean Out Matters

The Pit Boss Pro Series 850 is a popular pellet grill known for its powerful performance and ease of use. One key feature that users often overlook is the ash clean out system. Ash clean out matters because it keeps the grill running smoothly and safely. Ash buildup can block airflow, reduce heat efficiency, and even cause safety risks. Regular cleaning helps maintain the grill’s performance and extends its life.

Impact On Performance

Ash buildup affects the performance of the Pit Boss Pro Series 850 in many ways. When ash collects inside the grill, it blocks airflow. This limits the heat and smoke that reach the food. The result is uneven cooking and longer cook times.

Here are some problems caused by ash buildup:

• Poor heat distribution: Ash blocks vents and reduces airflow.
• Longer cook times: The grill struggles to reach and keep the right temperature.
• Flavor loss: Ash can affect the smoke flow, reducing the smoky flavor.
• More fuel consumption: The grill uses more pellets to maintain heat.

Cleaning the ash regularly ensures the grill works at its best. It keeps the air flowing freely and maintains consistent temperatures.

Effect	Impact on Grill	Result
Ash buildup	Blocks air vents	Uneven heat, longer cooking
Blocked airflow	Reduces smoke flow	Less smoky flavor
Excess ash	Clogs pellet feeder	Grill stops or malfunctions

Safety Considerations

Safety is a top reason to keep the ash clean out. Ash and hot embers can cause fire hazards if not managed properly. The Pit Boss Pro Series 850 has a large ash collection area. This makes cleaning easier and safer.

Risks of not cleaning ash include:

• Fire hazards: Hot ash can ignite leftover pellets or nearby objects.
• Smoke blockage: Poor ventilation causes smoke to build up inside the grill.
• Damage to grill parts: Ash can cause corrosion or damage to metal parts.

Proper ash removal helps prevent these risks. It keeps the grill safe to use and protects your home and family.

Follow these safety tips when cleaning ash:

1. Wait until the grill is completely cool.
2. Use a metal ash scoop or brush.
3. Dispose of ash in a metal container away from flammable materials.
4. Wear gloves and a mask to avoid irritation.

Maintenance Frequency

Knowing how often to clean the ash is key for smooth grill operation. The Pit Boss Pro Series 850 ash clean out system is designed for easy use. However, the cleaning frequency depends on how often you grill and the wood pellets used.

General guidelines for ash cleaning:

• For light use (1-2 times per week): clean ash every 1-2 weeks.
• For heavy use (daily or large cooks): clean ash after every cook.
• Check the ash pan before each use for buildup.

Regular cleaning prevents ash from piling up and affecting the grill’s operation. A clean grill lasts longer and cooks better.

Here is a simple maintenance schedule:

Use Level	Cleaning Frequency	Notes
Light use	Every 1-2 weeks	Less ash buildup, check pan weekly
Moderate use	After every 3-4 cooks	Keep airflow clear
Heavy use	After every cook	Ash builds quickly, clean often

Step-by-step Ash Clean Out Process

The Pit Boss Pro Series 850 is a robust pellet grill known for its efficient cooking and easy maintenance. One key part of upkeep is the ash clean out. Removing ash regularly keeps the grill running well and prevents damage.

The step-by-step ash clean out process is simple and safe. It saves time and extends the grill’s life. Follow these clear steps to clean your Pit Boss Pro Series 850 properly.

Preparing The Grill

Start by making sure the grill is completely cool. Ash clean out should never be done when the grill is hot. Wait at least 2 hours after cooking before beginning. Safety is the first priority.

Gather these tools:

• Heat-resistant gloves
• A metal ash scoop or small shovel
• A brush with stiff bristles
• A metal container for ash disposal
• A vacuum designed for ash, if available

Next, unplug the grill from the power source to avoid accidental starts. Open the lid and remove any cooking grates or accessories. This gives better access to the ash tray and firepot.

Check the grill’s manual for any specific warnings or instructions about ash removal. Some parts may be delicate or require special handling. Preparing well reduces the risk of damage or injury.

Removing The Ash Tray

The ash tray collects most of the ash from burning pellets. To remove it:

1. Locate the ash tray beneath the firepot inside the grill.
2. Use gloves to avoid contact with ash or sharp edges.
3. Carefully pull the tray straight out.
4. Keep the tray level to prevent ash spills.

If the tray sticks, gently wiggle it but avoid using force. Inspect the tray for cracks or damage. Replace it if necessary to maintain good performance.

Place the ash tray on a sturdy surface. Use a brush or scoop to loosen any stuck ash inside the tray before transferring it to the disposal container.

Cleaning And Disposal Tips

Empty ash into a metal container with a lid. Ash can stay hot for hours and may cause fires if disposed of improperly. Follow these tips:

• Never use plastic or cardboard containers for ash.
• Do not dump ash directly into trash bins or on the ground.
• Allow ash to cool completely before disposal.
• Use a vacuum designed for ash to clean hard-to-reach spots.
• Brush out remaining ash from the firepot and grill interior.

Regularly cleaning ash prevents buildup. Excess ash blocks airflow and reduces grill efficiency. Make ash removal part of your routine after every 5-6 uses.

Reassembling The Grill

After cleaning, put the grill back together carefully. Follow these steps:

1. Slide the ash tray back into its original position.
2. Ensure it fits snugly and does not tilt.
3. Replace cooking grates and any removed accessories.
4. Close the grill lid securely.
5. Plug the grill back into the power source.

Check that all parts are clean and dry before reassembling. Moisture or leftover ash can cause rust or damage. Test the grill briefly without food to confirm proper function.

Proper reassembly keeps your Pit Boss Pro Series 850 ready for the next cook. It also prevents ash or debris from interfering with the grill’s mechanisms.

Tools And Supplies Needed

The Pit Boss Pro Series 850 is a popular pellet grill known for its durability and performance. Over time, ash buildup can affect its efficiency. Cleaning the ash regularly keeps your grill working well and safe to use. Having the right tools and supplies makes the ash clean out easier and faster. This section explains what you need to clean your grill properly and safely.

Recommended Cleaning Tools

Using the correct tools helps remove ash quickly and prevents damage to your grill. Here are some essential tools for ash clean out:

• Ash vacuum cleaner: Specially designed to handle fine ash without clogging.
• Wire brush: Removes stubborn ash stuck on grill parts.
• Putty knife or scraper: Helps scrape ash from hard-to-reach areas.
• Soft cloth or microfiber towel: For wiping down surfaces after ash removal.
• Small hand broom and dustpan: Useful for collecting loose ash inside the grill.

Ash vacuums are safer than regular vacuums because they handle hot ash better. If you don’t have one, wait until the ash is completely cool before cleaning. The wire brush and scraper help clean areas where ash sticks tightly. Use gentle pressure to avoid scratching the grill’s finish.

Tool	Purpose	Tip
Ash vacuum	Removes loose and fine ash	Use only when ash is cool
Wire brush	Scrubs stuck ash	Use gently to avoid damage
Putty knife	Scrapes tight spots	Choose a plastic or metal type
Microfiber towel	Wipes clean surfaces	Use dampened for better results

Protective Gear

Handling ash requires protective gear to keep you safe and clean. Ash particles can irritate your skin, eyes, and lungs. Here are key protective items to wear:

• Heat-resistant gloves: Protect your hands from hot surfaces and ash.
• Dust mask or respirator: Prevents inhaling fine ash particles.
• Safety goggles: Shields eyes from dust and ash.
• Long-sleeve shirt and pants: Covers skin from ash contact.
• Closed-toe shoes: Protect feet from falling ash or tools.

Always wear gloves to avoid burns or cuts. A dust mask is important because ash can float in the air easily. Safety goggles stop ash from irritating your eyes. Choose a mask rated for fine particles for best protection. Cover your arms and legs to prevent itchiness or rashes from ash contact.

Protective Gear	Why Needed	Best Choice
Heat-resistant gloves	Protects hands from heat and ash	Leather or insulated gloves
Dust mask/respirator	Blocks inhalation of ash dust	N95 or better rating
Safety goggles	Prevents ash in eyes	Wrap-around design
Long-sleeve clothing	Protects skin from irritation	Lightweight, breathable fabric

Ash Disposal Options

Safe disposal of ash is important to avoid fire hazards and environmental harm. Ash from the Pit Boss Pro Series 850 must be handled carefully. Here are some ways to dispose of ash properly:

1. Cool ash completely: Wait 24-48 hours before moving ash to ensure no heat remains.
2. Use metal containers: Store ash in a metal bucket with a lid to prevent fire risk.
3. Outdoor disposal: Spread ash in your garden or compost area as a soil amendment.
4. Trash disposal: Place cooled ash in a sealed bag before putting it in the trash.
5. Local regulations: Check local laws on ash disposal to follow proper guidelines.

Never throw hot ash in plastic or paper containers. Ash can remain hot and cause fires. Some gardeners use wood ash to raise soil pH or add nutrients. Avoid disposing ash near flammable materials. Always keep ash containers away from your home or wooden decks.

Disposal Method	Instructions	Safety Tip
Metal container	Store cooled ash with lid	Keep container outside
Garden use	Spread thinly on soil	Test soil pH first
Trash disposal	Seal in bag before trash	Ensure ash is cold

Troubleshooting Ash Clean Out Issues

Troubleshooting ash clean out problems helps maintain the smoker’s performance and extends its lifespan. This section covers common issues and practical solutions to keep your ash tray functioning well.

Stuck Ash Tray Solutions

Sometimes, the ash tray of the Pit Boss Pro Series 850 can get stuck due to compacted ash or debris. This problem makes ash removal difficult and slows down cleaning. To free a stuck ash tray, follow these tips:

• Wait for the grill to cool completely. Attempting to remove the tray while hot is unsafe.
• Tap around the ash tray edges. Use a rubber mallet or wooden stick to gently loosen the tray.
• Use compressed air. Blow air into the tray gap to dislodge stuck ash particles.
• Apply a small amount of cooking oil. Rub oil on the tray sides to reduce friction before sliding it out.
• Check for bent or damaged parts. Straighten any misaligned metal edges that block the tray.

Keep these tools handy for stuck trays:

Tool	Purpose
Rubber mallet	Tap gently without damaging the tray
Compressed air can	Clear debris from tight spaces
Cooking oil	Lubricate tray edges

Persistent problems might need professional service or replacement parts. Regular cleaning reduces the risk of a stuck tray.

Excess Ash Buildup

Excess ash buildup inside the Pit Boss Pro Series 850 affects airflow and temperature control. Ash blocks air vents, causing uneven heat and longer cooking times. Monitor ash levels and remove ash often to avoid buildup problems.

Signs of excess ash buildup:

• Smoke escaping from unusual spots
• Difficulty maintaining set temperature
• Weak or inconsistent flame

Follow these steps to manage ash buildup:

1. Empty the ash tray after every 3-4 uses.
2. Brush the firebox walls and corners to remove loose ash.
3. Use a vacuum designed for ash removal to clean tight spaces.
4. Inspect air vents and clean them monthly.

Use this table to track ash cleaning frequency:

Use Frequency	Ash Cleaning Interval
Daily Use	After every 2-3 uses
Weekly Use	Once a week
Occasional Use	After every use

Maintaining low ash levels improves grill efficiency and keeps food tasting great.

Avoiding Damage During Cleaning

Cleaning the ash tray and firebox requires care to prevent damage to the Pit Boss Pro Series 850. Using wrong tools or harsh methods can scratch surfaces or bend parts.

Follow these guidelines to protect your smoker during cleaning:

• Use soft brushes and cloths. Avoid metal brushes that can scratch paint and metal.
• Never use water on hot parts. Wait until everything cools down completely.
• Handle the ash tray gently. Don’t force it if stuck; use recommended methods to loosen.
• Wear gloves and a mask. Ash can irritate skin and lungs.
• Store cleaning tools separately. Keep brushes and scrapers clean and dry.

Here is a checklist for safe ash cleaning:

1. Cool grill completely
2. Wear protective gear
3. Use proper cleaning tools
4. Remove ash carefully
5. Inspect for damage after cleaning

Following these steps keeps your Pit Boss Pro Series 850 in top shape for years of delicious grilling.

Extending Grill Life Through Proper Cleaning

The Pit Boss Pro Series 850 is a powerful pellet grill designed for outdoor cooking enthusiasts. Proper cleaning, especially using the ash clean out feature, plays a crucial role in extending the grill’s life.

Removing ash and debris regularly prevents buildup that can cause damage or reduce performance. A clean grill heats more evenly and uses fuel efficiently. Taking time for maintenance keeps the grill in top shape and protects your investment.

Routine Maintenance Tips

Routine cleaning of the Pit Boss Pro Series 850 keeps it working well and lasting longer. Start by emptying the ash clean out tray after every few uses. Ash buildup blocks airflow and reduces heat control. Use a soft brush or vacuum designed for grills to remove leftover ash and dust.

• Clean the grill grates with a grill brush before and after cooking.
• Wipe down the exterior with a damp cloth to remove dirt and grease.
• Check the hopper for pellet dust and clean it to prevent jams.
• Inspect the fire pot and remove any leftover pellet chunks or ash.

Performing these tasks weekly or monthly based on usage keeps the grill in good condition. Store the grill covered to protect it from weather. Use the table below to plan your maintenance schedule:

Task	Frequency	Tools Needed
Ash clean out	After every 3-5 uses	Soft brush, ash vacuum
Grill grate cleaning	Before and after each use	Grill brush
Hopper cleaning	Monthly	Vacuum, cloth
Exterior wipe down	Weekly	Damp cloth

Signs Of Wear To Watch For

Watch the Pit Boss Pro Series 850 carefully for signs that it needs attention. Early detection helps prevent bigger problems. Look for cracks, rust, or warping on the grill body and grates. These can reduce cooking quality and pose safety risks.

• Uneven heat distribution: Hot spots or cold zones during cooking.
• Excessive ash buildup: Ash not clearing out properly, blocking airflow.
• Pellet hopper issues: Pellets sticking or jamming inside.
• Burner problems: Weak flame or difficulty igniting.
• Smoke leaks: Noticeable smoke escaping from seams or gaps.

These signs show wear or maintenance needs. Fixing issues early prevents damage to internal parts. Use this checklist to monitor your grill:

1. Inspect grill grates for rust or cracks monthly.
2. Check ash clean out area for blockages after each use.
3. Test ignition and flame strength regularly.
4. Look for smoke leaks during cooking.
5. Monitor pellet hopper for smooth pellet flow.

When To Seek Professional Service

Certain problems require expert help to avoid serious damage. Contact a professional if you find these issues with your Pit Boss Pro Series 850:

• Persistent ignition failure: Grill won’t light despite cleaning.
• Damaged electronic components: Control panel or temperature sensors malfunctioning.
• Structural damage: Large rust holes or broken parts on the grill body.
• Pellet system failure: Hopper or auger not feeding pellets correctly.
• Excessive smoke or fire hazards: Unusual smoke or flare-ups during use.

Professional technicians have tools and knowledge to repair these problems safely. Regular inspections by a service expert can catch hidden issues early. Keep your grill manual handy for authorized service centers and warranty details.

Frequently Asked Questions

How Do I Clean The Ash From Pit Boss Pro Series 850?

Empty the ash tray regularly after each use. Use a brush to remove leftover ash inside the firebox. This prevents buildup and ensures better airflow and performance.

How Often Should I Perform Ash Clean Out?

Clean the ash out after every 3-5 uses or when ash reaches halfway up the tray. Frequent cleaning maintains efficient burning and prevents clogging.

Can I Use Vacuum For Ash Removal?

Yes, use a shop vacuum with a fine dust filter. Avoid household vacuums to prevent damage from hot ash particles.

What Tools Are Best For Ash Clean Out?

Use a metal ash shovel, brush, and heat-resistant gloves. These tools help safely and thoroughly remove ash without damaging the grill.

Conclusion

The Pit Boss Pro Series 850 ash clean out makes cleaning simple and fast. You spend less time on ash and more time enjoying your grill. Its design helps keep your grill neat and working well. Easy to use for everyone, it fits well with your outdoor cooking needs.

This tool brings convenience to your grilling routine. A small change that makes a big difference. Clean grills cook better food. Choose a solution that keeps your grill ready anytime.